2.2kw Precision Wire Mesh Weaving Machine Automated Mesh Creation 1600mm Width

Precision Wire Mesh Weaving Machine Automated Mesh Creation

1.Precision Wire Mesh Weaving Machine Automated Mesh Creation Introduction

Our fully digitally controlled metal wire weaving machines are primarily categorized into two series: the B-Type (Light-Duty Model) and the D-Type (Medium-Duty Model). Borth models are equipped with a PLG programmable control system, which utilizes servo motors to precisely control web winding and warp feeding while automatically adjusting mesh tension, significantly improving weaving accuracy. For example, the D-type machine can accurately weave plain weave fabrics ranging from 10 to 100 mesh/inch, and the B-type machine can handle plain weave fabrics from 30 to 500 mesh/inch. With a weaving speed of up to 120 revolutions per minute, production efficiency is improved by over 70%. Both mesh count and tension are digitally set, ensuring user-friendly operation and precise control. The continuous web removal function and digital length display system drastically reduce auxiliary operation time, further enhancing overall production efficiency.

2. Precision Wire Mesh Weaving Machine Automated Mesh Creation Overview:

The Universal Multi-Functional Light-Duty Metal Braiding Machine is a precision-engineered equipment designed for braiding fine metal wires such as stainless steel, copper, aluminum, tinned copper, and other alloy wires.This model is a high-performance, high-precision light-duty weaving machine, specifically engineered for the precision metal wire mesh industry. At its core is an advanced Fully Digital Programmable Control System, which utilizes servo motors to accurately drive key operations such as web winding and warp feeding, enabling fully automatic and intelligent tension regulation.

3. Precision Wire Mesh Weaving Machine Automated Mesh Creation Key Features & Advantages:

· Precision Weaving: Superior tension control ensures exceptional mesh uniformity, allowing for accurate and stable weaving of fabrics within a range of 40 to 400 mesh using standard wire diameters.

· High Efficiency: With a maximum operational speed of 120 rpm, it boosts production efficiency by over 70% compared to conventional machinery.

· User-Friendly Operation: Critical parameters like mesh count and tension settings are digitally set and stored via a touch-screen interface, ensuring simple operation, precise adjustments, and excellent repeatability.

· Versatility: Capable of weaving various complex patterns, including but not limited to Plain Weave, Twill Weave, and Dutch Weave.

· Enhanced Productivity: The integrated Continuous Web Removal (Uninterrupted Doffing) Systemand digital length display significantly reduce non-productive auxiliary time, maximizing overall equipment effectiveness (OEE).

· Reliability & Durability: Designed for longevity and stable operation, it features high-quality components such as a Bearing-Type Crankshaft, making it suitable for sustained continuous production.

4. Applications:

This machine is widely applied in industries such as electronics, telecommunications, automotive, medical devices, and small flexible hose manufacturing.

· Petroleum & Chemical Processing: Filters, screens, separators.

· Aerospace: High-temperature filtration, shielding meshes, safety guards.

· Mechanical Manufacturing: Precision filters, vibrating screens.

· Automotive Industry: Catalyst support meshes, filter elements.

· Electronics: EMI/RFI shielding, protective guards.

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