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Easy Operate Gabion Mesh Machine Fully Automatic 18.5 Tons SLW54C
| Tempat asal | Cina |
| Nama merek | APBWR |
| Sertifikasi | ISO9001 |
| Nomor model | SLW54C |
fully automatic gabion mesh machine
,18.5 ton gabion mesh machine
,easy operate gabion mesh machine
Precision Weave Gabion Mesh Machine Fully Automatic SLW54C
Our weaving machine R&D team has developed new 3-axis and 5-axis gabion mesh machines, which have higher production efficiency, better stability, and a quieter production process.
1.Gabion Mesh Machine Key Components:
Wire Feeding System: Uncoils and straightens steel wire (typically galvanized or PVC-coated).
Mesh Forming Unit: Forms mesh through welding or weaving, tailored to gabion specifications.
Cutting Mechanism: Precision-cut wires or mesh panels using hydraulic or pneumatic tools.
Control Panel: User-friendly CNC interface for programming dimensions, mesh patterns, and production speed.
Assembly Unit: Some machines fold and assemble mesh into 3D boxes, while others produce flat panels for later assembly.
2.Gabion Mesh Machine Working Process:
Wire Preparation: Wires are fed, straightened, and cut to required lengths.
Mesh Creation: Wires are welded or woven into hexagonal or rectangular grids.
Cutting & Shaping: Panels are cut to size, with edges shaped for assembly.
Automated Assembly: Panels are folded into box structures, with spiral connectors or rings added for stability.
3.Gabion Mesh Machine Technical Specifications:
Wire Diameter: 1.5-4.5mm.
Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).
Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.
Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.
4.Gabion Mesh Machine Two Core Advantages:
1. Modular Dragplate Design-Oone Machine, Multiple Products, Cost Effiency
Our gabion machines features modular dragplate technology, alloowing a single machine to produce various product types by simply switching drag plates. This innovation offers:
Flexible production for quick market response.
Cost savings over 40% by reducing harware investment and optimizing space and maintenance.
Suitable upgrades with future-proof compatibility, minimizing waste and maximizing ROI.
2. Smart Remote Maintenance-Uninterrupted Production Assurance
Our fully automated CNC gabion machine is equipped with intelligent remote maintenance systems, providing:
Remote diagnostics for precise issue identification
Quick problem resolution through remote adjustments and guided repairs.
Reduced operational costs and enhanced productivity with minimal downtime.
Data-driven management for optimized performance and long-term efficiency.
These advantages cater to clients' needs for flexibility, cost-effectiveness, and production stability.
3.Basic Model Specification Of Gabion Mesh Machine
|
Parameter |
Specification |
Description |
|
Weaving Width |
5200 mm |
Standard effective weaving width |
|
Wire Diameter Range |
1.5–4.5 mm (varies by spec) |
Varies depending on weaving range and specification |
|
Mesh Size Specification |
6.6, 6.8, 7, 7.2, 8.4, 8.6, 8.8, 9, 9.2, 9.4, 10.2, 10.6, 11.6 mm |
Customizable to meet various gabion requirements |
|
Twisting Method |
3 twists, 5 twists, long or short pitch |
Available in 3-twist, 5-twist, long or short twist patterns |
|
Operating Speed |
Approx. 70 cycles/min |
Actual speed varies based on mesh width and wire diameter |
|
Maximum Output |
320 m/hour |
Theoretical maximum output, varies with operating conditions |
|
Motor Power |
15 KW × 1, 11 KW × 4 |
1 main motor and 4 auxiliary motors |
|
Auto Pause System |
✔ Yes / □ No |
Stops automatically in case of fault or wire breakage |
|
Auto Lubrication System |
✔ Yes / □ No |
Automatic lubrication to reduce maintenance needs |
|
Boundary Dimension |
9.79 × 1.40 × 3.07 m |
Length × Width × Height |
|
Net Weight |
18.5 tons |
Net weight (excluding packaging) |
|
CNC System |
Self-developed electronic cam system |
Customizable based on customer requirements |
4. Introduction to Gabion Mesh Machine Auxiliary Equipment
|
Equipment Name |
Equipment Model |
Function Description |
|
Cutting Machine |
BWR-JW40A |
Precisely cuts woven gabion mesh to specified sizes, ensuring accurate cut positions and neat edges; suitable for fixed-length cutting of various gabion specifications. |
|
Curling Machine |
BWR-JB40A |
Performs edge curling to enhance strength and stability, preventing wire loosening or scratching; facilitates splicing and fixing during installation. |
|
Spring Machine |
BWR-JHB13B |
Produces spring tubes with consistent specifications to match the mesh body, improving overall structural stability of gabion mesh. |
5.Detailed images:
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