5400mm Width Gabion Production Line With PVC Coated Wire

5400mm Width Gabion Production Line With PVC Coated Wire​

This gabion mesh production line is a fully–integrated solution designed for high-output, reinforced gabion and Reno mattress manufacturing. The core is a 5-axis servo gabion mesh weaving machine, combined with warping, spring-coiling, cutting, rolling, edge-folding, packing and wire straightening machines.

All key modules are driven by servo/PLC systems with touch-screen control, allowing precise tension control, repeatable dimensions and easy parameter adjustment. The line layout can be configured flexibly according to your plant space and product mix.

1.Gabion Production Line Key Components:

Wire Feeding System: Uncoils and straightens steel wire (typically galvanized or PVC-coated).

Mesh Forming Unit: Forms mesh through welding or weaving, tailored to gabion specifications.

Cutting Mechanism: Precision-cut wires or mesh panels using hydraulic or pneumatic tools.

Control Panel: User-friendly CNC interface for programming dimensions, mesh patterns, and production speed.

Assembly Unit: Some machines fold and assemble mesh into 3D boxes, while others produce flat panels for later assembly.

2.Gabion Production Line Working Process:

Typical process flow:

Wire straightening & cutting → Warping → Spring coiling (reinforcement bars) → 5-axis gabion weaving → Mesh cutting (4 m / 2.5 m) → Edge folding → Rolling → Hydraulic packing.

The system supports mesh sizes around 110×(130–160) mm, wire diameters 2–4 mm, and maximum netting width up to 5.4 m, meeting most highway, railway and river-protection projects.

3.Gabion Production Line Technical Specifications:

Wire Diameter: 1.5-4.5mm.

Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).

Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.

Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.

4.Gabion Production Line Key Features & Advantages:

• 5-Axis Servo Weaving – Independent servo drives for mesh roller, machine rack and support plate, eliminating big gears and cams, improving stability and reducing mechanical wear.

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• High Output & Wide Width – Max netting width 5.4 m, speed up to 60 beats (30-mm mesh), theoretical capacity 8,000–10,000 m² per shift.

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• Modular Line Design – Warping, spring coiling, cutting (4 m & 2.5 m), rolling, edge folding (4 m & 2 m), packing and wire straightening can be combined or increased by stages.

• Smart Control – PLC + HMI (XINJE) platform with recipe storage, alarm display and easy language customization; supports future line interlock and data collection.

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• Energy-Efficient & Easy Maintenance – Fewer transmission parts, servo direct drive, centralized lubrication and open structure for easy access.

5. Typical Applications

• Reinforced gabion boxes and Reno mattresses

• River training, slope protection and retaining walls

• Highway / railway embankment protection

• Mine and bridge anti-scour projects