Automatic Weaving Mesh Machine Low Maintenance BWR2300D

Automatic Weaving Mesh Machine Low Maintenance BWR2300D

1.Automatic Weaving Mesh Machine Low Maintenance BWR2300D Key Components & Functional Design:

(1) Warper Mechanism (Warp Supply System)

• Function: Uniformly feeds stainless steel wires with constant tension to prevent breakage or slack.
• Critical Parts:
  • Warp Beam: Holds the wire reel, controlled by a servo motor or mechanical brake for precise unwinding speed.
  • Tension Regulator: Uses springs or electronic sensors to adjust warp tension, ensuring consistent weaving quality.

(2) Heddle Lifting Mechanism (Shedding System) - Core Component

• Function: Creates a "shed" (opening) by lifting/dropping heddle frames, allowing weft insertion between warps.
• Types:
  • Mechanical Dobby Shedding: Cam/linkage-driven, stable for medium-low speed, suitable for simple patterns.
  • Electronic Shedding (Servo-Driven): Programmable control for complex patterns (twill, leno, etc.), ideal for intricate designs.
• Key Parts:
  • Heddle Frames: Metal frames with heddle eyes guide warp threads for vertical movement.
  • Lifting Arms/Servo Motors: Drive heddle frames for precise, dynamic shedding.

(3) Beat-Up Mechanism

• Function: Pushes weft threads tightly into the cloth fell to form a dense mesh structure.

Types:

• • Steel Reed Beat-Up: Reciprocating reed ensures uniform weft density for heavy-duty stainless steel meshes.
  • Rapier/Projectile Weft Insertion: For high-speed machines, suitable for fine/medium wires (rapier for ≥0.5mm, projectile for finer wires).

(4) Take-Up Mechanism

• Function: Rolls finished mesh into neat rolls with stable tension to avoid deformation.
• Key Parts:
  • Take-Up Roller: Motor-driven, synchronized with weaving speed for uniform winding.
  • Tension Control: Prevents mesh stretching or sagging via real-time adjustments.

(5) Auxiliary Systems

• Wire Breakage Detection: Optical sensors trigger automatic stop & alarm for warp/weft breaks.
• Auto-Lubrication System: Reduces mechanical wear with automatic oiling for heavy-duty components.
• PLC Control System: Adjusts weaving speed, mesh density, and shedding sequence via intuitive interface.

2. Automatic Weaving Mesh Machine Low Maintenance BWR2300D Working Process

1. Warp Feeding
   • Wires unwind from the warp beam, passing through tension regulators and drop wires (for break detection) into heddle frames.
2. Shed Formation
   • Heddle frames lift/lower to separate warps into upper/lower layers, creating a shed for weft insertion.
   • Plain Weave: 2 heddle frames alternate (1:1 interlacing).
   • Twill Weave: Multiple frames move in patterns (e.g., 2:2, 3:3) for complex textures.
3. Weft Insertion
   • Rapier System: Metal rods carry thick wires (≥0.5mm) across the shed.
   • Projectile System: High-speed shuttles insert medium/fine wires for efficiency.
4. Beat-Up & Mesh Formation
   • A steel reed compacts weft threads into the cloth fell, with reed density (mesh count) determining hole size (e.g., 10 mesh/inch, 20 mesh/inch).
5. Rolling & Edge Alignment
   • Finished mesh winds onto the take-up roller with constant tension.
   • Infrared sensors detect edge misalignment, and PLC adjusts the roller for straight, uniform rolls.

3.Automatic Weaving Mesh Machine Low Maintenance BWR2300D Technical Specifications

4. Core Advantages

5. Applications

Ideal for producing high-strength meshes for:

• Hydraulic Engineering: Gabion nets, riverbank protection, retaining walls
• Construction: Safety fences, concrete reinforcement meshes
• Industrial Filtration: Sieving nets, filter meshes for mining/chemicals
• Aerospace & Automotive: Lightweight, corrosion-resistant components

Why Choose Us?

• 20+ Years of Expertise: Leading manufacturer in heavy-duty mesh weaving technology.
• Global Service Network: Quick response to inquiries, technical support, and after-sales service.
• Tested for Durability: Built with heavy-duty steel structures and anti-corrosion treatments for 10+ years of reliable operation.

Contact Us Today for a customized solution that meets your mesh production needs!