1600mm Wire Mesh Weaving Machine with High Precision Servo Control and Continuous Web Removal

The BWR 1600, developed by APBWR, is a high-precision industrial loom with a 1600mm effective weaving width. It adopts a robust modular frame, a servo-driven weft insertion system, and an integrated tension control mechanism. The machine features a dual-roller take-up system for continuous winding and a user-friendly HMI for parameter adjustment, supporting plain, twill, and Dutch weave patterns.

• High Precision: Closed-loop servo control ensures uniform mesh density and consistent wire tension, minimizing defects.
• High Efficiency: Continuous web removal reduces downtime, boosting production output.
• Low Maintenance: High-quality components (precision crankshafts, composite belts) extend service life and cut maintenance costs.
• Versatility: Compatible with various metal wires (stainless steel, copper, brass) for diverse industrial needs.

It produces ultra-fine metal meshes for:

• Filtration (oil, chemical, water treatment)
• Aerospace (high-temperature shielding)
• Industrial sieving (mining, food processing)
• Architectural & decorative screening

The machine operates by:

1. Warp Feeding: Warp wires are unwound and tension-controlled.
2. Weft Insertion: Servo-driven mechanisms insert weft wires at precise intervals.
3. Beat-Up: The reed presses weft wires into place to form a uniform mesh.
4. Take-Up: Finished mesh is wound onto rollers under constant tension. Advanced closed-loop control ensures synchronization of all steps, maintaining accuracy.

1. Preparation: Load warp/weft wires, adjust tension and weave parameters on the HMI.
2. Setup: Calibrate the reed, check the weft insertion system, and test-run at low speed.
3. Production: Start continuous weaving, monitoring mesh quality and tension.
4. Finishing: Wind the finished mesh onto rollers, cut, and inspect for defects.

• Wear protective gear (gloves, safety glasses) during operation.
• Keep hands clear of moving parts (rollers, reed) during operation.
• Perform regular lubrication and component inspections to prevent wear.
• Shut down the machine immediately in case of abnormal noise or mesh defects.
• Follow lockout/tagout procedures during maintenance to avoid accidents.