ホーム
>
製品
>
ワイヤー織り機
>
Fully Automatic High Precision Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive
|
Fully Automatic High Precision Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive
| 起源の場所 | 中国 |
| ブランド名 | APBWR |
| 証明 | ISO9001 |
| モデル番号 | 1300B |
製品詳細
アフターサービスの提供:
海外での機械サービスに対応できるエンジニア、ビデオ技術サポート
重さ:
2.9T
保証:
1年
タイプ:
全自動、モータードライブ
手術:
PLC制御
線径:
0.14～0.015MM
ハイライト:
fully automatic wire weaving machine
,high precision wire weaving machine
,PLC intelligent control wire weaving machine
支払及び船積みの言葉
最小注文数量
1セット
パッケージの詳細
顧客の要件に従って、パレットまたは木製の木箱。
受渡し時間
14-21DAYS
支払条件
信用状
供給の能力
1000+/年
製品の説明
1. Features
- Thick cast iron integrated frame with enhanced shock absorption, stable operation at high weaving speed.
- Variable frequency speed control, stepless speed adjustment ranging from 20 to 65 picks per minute.
- Automatic warp & weft break stop sensor; the machine shuts down instantly once wire snaps to reduce defective mesh.
- Precise closed-loop wire tension adjustment system, applicable for wire diameter 0.3mm–2.2mm.
- Modular structural design for easy disassembly, inspection and spare part replacement.
- Optional double warp beam support to realize long-time continuous production without frequent feeding.
- Compact layout with small floor space, suitable for medium and small wire mesh workshops.
- Alloy wear-resistant shuttle, reed and crankshaft to extend service life.
2. Advantages
- Higher productivity: 30% larger output than traditional old wire weaving looms, shorten single batch production cycle.
- Low raw material loss: Stable tension control lowers wire breakage rate under 1.2%, saving wire cost.
- Consistent finished mesh: Uniform aperture size, flat mesh surface without deformation or uneven tightness.
- Energy-efficient VFD motor, cutting idle power consumption by about 25%.
- Labor-saving: One worker can operate 3–5 sets of machines at the same time to cut labor expenditure.
- Wide material compatibility: Works with galvanized iron wire, stainless steel wire, black wire, plastic coated wire and copper wire.
- Long service lifespan: Key moving parts adopt quenching heat treatment, normal service life over 8 years under regular maintenance.
3. Applications
Finished wire mesh application fields
- Construction industry: Wall anti-crack mesh, plaster mesh, concrete reinforcement mesh.
- Agriculture & breeding: Farm fence mesh, chicken coop net, livestock isolation mesh.
- Filtration and mining: Screening mesh for mineral particles, liquid filter mesh for chemical industry.
- Daily hardware: Window insect screen, barbecue wire net, metal craft mesh.
- Infrastructure: Road isolation net, slope protection mesh, warehouse separation mesh.
4. Core Technologies
- VFD frequency conversion speed regulation technology, flexible speed matching for different wire hardness and mesh density.
- PID closed-loop tension control technology to automatically balance warp tightness.
- Dual photoelectric & mechanical induction broken-wire auto-stop technology for timely fault protection.
- CNC precision machining technology for frame and transmission components to guarantee assembly accuracy.
- Alloy surface quenching heat treatment technology to improve wear resistance of core accessories.
5. Working Principle
- Warp unwinding: Warp wires are released from warp beams and neatly arranged through heald frames and reed.
- Shed formation: Crank linkage drives heald frames to lift up and down alternately to form a gap (shed) between upper and lower warp wires.
- Weft insertion: The shuttle loaded with weft wire slides through the shed to cross one weft wire.
- Beating-up: The reed moves forward to press the new weft tightly to the woven mesh and fix standard mesh holes.
- Automatic winding: The finished mesh is rolled onto the take-up roller with constant traction. The above cycle repeats continuously to form complete wire mesh rolls.
6. Production Process
- Raw material inspection: Test wire diameter, surface coating and tensile strength; reject cracked or unqualified metal wire.
- Warp beam winding: Wind qualified warp wire onto warp beams neatly without overlapping.
- Threading: Pass each warp wire through heald eyes and reed gaps according to required mesh aperture.
- Shuttle loading: Wind weft wire on small bobbins and install bobbins inside shuttles.
- Parameter setting: Adjust weaving speed, wire tension and mesh width on the control panel.
- Trial weaving: Produce a short test mesh to check aperture uniformity; adjust tension or speed if defects appear.
- Mass automatic weaving: Start continuous production, and the machine auto winds finished mesh into rolls.
- Post-processing: Cut mesh rolls to required length, inspect surface quality, pack and store goods.
7. Operation Methods
Before startup
- Clean dust and residual wire on the machine; check lubricant volume of bearings, crankshaft and gears, add grease when insufficient.
- Inspect electric circuits, emergency stop button and break wire sensor to ensure normal function.
- Install warp beams and shuttle bobbins, adjust warp tension to standard value.
Running operation
- Switch on the control cabinet and set production parameters.
- Jog the machine to test mechanical movement; stop and troubleshoot if there is jamming or abnormal noise.
- Switch to automatic mode for formal weaving; patrol machine status every 30 minutes.
- Pause the machine to replace weft bobbins when shuttle wire runs out.
After shutdown
- Stop automatic operation after finishing one full mesh roll and cut the mesh neatly.
- Cut off main power supply, clean broken wire and waste inside the loom, and lubricate moving parts for next shift.
8. Precautions
Safety operation rules
- Operators must wear tight work clothes; long hair must be covered with hairnets to avoid winding into moving parts.
- Do not put hands into shuttle moving area, heald frames or beating reed while the machine is powered on.
- Press the emergency stop button immediately when jamming, strange noise or wire winding failure occurs; repair only after complete stop.
- Only professional maintenance staff can open the electric control cabinet; random circuit modification is forbidden.
Daily maintenance notes
- Lubricate all rotating bearings daily; fully inspect transmission parts every week.
- Clean photoelectric sensors regularly to prevent dust causing auto-stop malfunction.
- Do not process wire exceeding the machine’s rated wire diameter range to avoid equipment overload damage.
- Keep the workshop dry to prevent electric parts from damp short circuit.
- Conduct comprehensive overhaul every 3–6 months to replace worn shuttles, reeds and other vulnerable spare parts.
推奨する製品
