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1.3m Heavy Duty Automatic Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive
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1.3m Heavy Duty Automatic Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive
| Tempat asal | Cina |
| Nama merek | APBWR |
| Sertifikasi | ISO9001 |
| Nomor model | 1300D |
Rincian produk
Lebar:
1300mm
Layanan Purna Jual Disediakan:
Insinyur tersedia untuk melayani mesin di luar negeri, Dukungan teknis video, Tersedia dukungan piha
Berat:
4t
Jaminan:
1 Tahun
jenis:
sepenuhnya otomatis
Operasi:
Kontrol PLC
Menyoroti:
1.3m heavy duty wire weaving machine
,automatic wire weaving machine with PLC control
,servo motor drive wire weaving machine
Syarat Pembayaran & Pengiriman
Kuantitas min Order
1 Set
Kemasan rincian
Palet atau peti kayu sesuai kebutuhan pelanggan.
Waktu pengiriman
14-21 hari
Syarat-syarat pembayaran
L/C
Menyediakan kemampuan
1000+/tahun
Deskripsi Produk
1. Main Features
- Reinforced thick cast iron base frame with upgraded shock-absorbing structure, stable operation under long-hour continuous weaving.
- Wider effective weaving width than standard 130B model, capable of producing broader wire mesh rolls to boost single batch output.
- Advanced VFD variable frequency speed control, adjustable weaving speed from 18 to 62 picks per minute.
- Dual mechanical & photoelectric broken-wire automatic stop system; the machine halts instantly once warp or weft wire breaks to reduce defective mesh.
- High-precision PID closed-loop warp tension control system, compatible wire diameter range: 0.3–2.3 mm.
- Standard double warp beam configuration for uninterrupted production, cutting downtime for wire refilling.
- Key wearable parts (shuttle, reed, crankshaft, connecting rod) adopt alloy steel quenching heat treatment for excellent abrasion resistance.
- Modular split assembly design, easy to disassemble, maintain and replace spare parts without special tools.
- Independent constant-traction winding unit, ensuring flat, wrinkle-free rolled wire mesh with uniform tightness.
- Digital display control panel with intuitive operation, convenient parameter adjustment for different mesh specifications.
2. Core Advantages
- Higher productivity: Hourly output increases by about 35% compared with 130B loom, greatly shortening production cycles for bulk orders.
- Low raw material loss: Stable constant tension control limits wire breakage rate below 1%, effectively saving metal wire costs.
- Excellent finished mesh quality: Uniform mesh aperture, smooth surface and consistent weaving density, fully meeting export inspection standards.
- Energy-saving frequency conversion motor, reducing standby power consumption by roughly 28% versus traditional fixed-speed looms.
- Labor cost reduction: One skilled operator can monitor 3–5 machines simultaneously to cut manual investment.
- Wide raw material compatibility: Suitable for galvanized iron wire, black annealed wire, stainless steel wire, PVC coated wire and copper wire.
- Long service life: Thickened load-bearing structural components; normal service life exceeds 9 years with standardized daily maintenance.
- Balanced cost and performance, ideal for medium-sized wire mesh manufacturers focusing on medium-wide mesh mass production.
3. Applications of Finished Wire Mesh
- Construction industry: Wall anti-crack plaster mesh, concrete reinforcement mesh, exterior wall thermal insulation mesh.
- Agriculture & breeding: Orchard protective net, chicken coop mesh, livestock breeding fence, farm separation net.
- Mining, chemical & filtration sectors: Mineral particle screening mesh, industrial liquid filter mesh, anti-corrosion separation mesh for chemical processing.
- Daily hardware & metal crafts: Anti-insect window screen, barbecue wire net, decorative woven metal mesh.
- Municipal infrastructure: Road isolation guard net, slope anti-erosion mesh, warehouse storage partition mesh.
4. Core Supporting Technologies
- VFD variable frequency speed regulation technology, flexibly matching running speed based on wire hardness and mesh density requirements.
- PID closed-loop real-time automatic tension control technology to dynamically balance warp wire tightness.
- Dual-mode photoelectric + mechanical broken-wire detection technology for fast fault protection and auto shutdown.
- High-precision CNC machining technology for frame and transmission components to guarantee assembly accuracy and stable operation.
- Alloy steel surface quenching heat treatment technology to extend the service life of vulnerable accessories.
- Constant-traction automatic winding technology to ensure neat rolling of medium-wide wire mesh rolls.
5. Working Principle
- Warp unwinding: Multiple groups of warp wire are released from double warp beams and neatly threaded through heald frames and reed to form ordered warp layers.
- Shed forming: Driven by crank-link transmission structure, heald frames reciprocate up and down alternately to form a gap (shed) between upper and lower warp wires.
- Weft insertion: The shuttle loaded with weft wire slides horizontally through the shed to complete one weft wire penetration.
- Beating-up: The reed moves forward tightly to compact the newly inserted weft wire and fix the standard mesh aperture size.
- Constant-traction winding: The woven wire mesh is evenly rolled onto the take-up roller under stable traction. The above cycle repeats continuously to form complete mesh rolls.
6. Complete Wire Mesh Production Process
- Raw material incoming inspection: Test wire diameter, surface coating and tensile strength; eliminate brittle, cracked and unqualified metal wire.
- Warp beam winding: Wind qualified warp wire onto warp beams neatly without overlapping or tangling.
- Machine threading: Pass each warp wire through heald eyes and reed gaps strictly according to customized mesh hole parameters.
- Shuttle bobbin loading: Wind weft wire on small bobbins and install bobbins inside the loom shuttle.
- Parameter setting: Adjust weaving speed, warp tension and mesh width on the digital control panel.
- Trial weaving: Produce a short test mesh to inspect aperture uniformity; adjust tension or speed if defective mesh occurs.
- Mass automatic production: Start continuous automatic weaving; the machine automatically winds finished mesh into standard rolls.
- Post-processing: Cut mesh rolls to required length, conduct full surface quality inspection, then pack and store finished goods.
7. Standard Operation Procedures
Pre-operation Preparation
- Clean dust and residual broken wires on the machine body; check lubricant level of crankshaft, bearings and gears, replenish grease when insufficient.
- Inspect all electric circuits, emergency stop button and broken-wire sensors to confirm normal operation.
- Install warp beams and shuttle bobbins firmly, adjust initial warp tension to standard technical parameters.
Running Operation
- Switch on the power of electric control cabinet and set target production parameters on the operation screen.
- Jog the machine at low speed to test mechanical movement; stop operation and troubleshoot if jamming or abnormal noise appears.
- Switch to automatic mode for formal weaving; patrol machine operating status every 30 minutes.
- Pause the machine to replace weft bobbins once the wire inside shuttle is exhausted.
Post-shutdown Steps
- Stop automatic running after finishing a complete mesh roll and cut off the woven mesh tidily.
- Disconnect the main power supply, clean waste wires and debris inside the loom, and lubricate all moving parts for the next production shift.
8. Safety & Maintenance Precautions
Safety Operation Rules
- Operators must wear close-fitting work clothes; long hair must be covered with hairnets to avoid winding into rotating moving parts.
- Strictly forbid putting hands into shuttle running zone, heald frame and beating reed while the machine is powered on.
- Press the emergency stop button immediately when jamming, abnormal noise or wire winding failure happens; maintenance work can only be carried out after full machine stop.
- Only professional maintenance technicians are allowed to open the electric control cabinet; random modification of internal circuits is prohibited.
Daily Maintenance Notes
- Lubricate all rotating bearings daily; implement full inspection of transmission components every week.
- Clean photoelectric sensors regularly to prevent dust from causing auto-stop system malfunctions.
- Do not process metal wire beyond the machine’s rated diameter range to avoid equipment overload damage.
- Keep the workshop dry and ventilated to prevent damp-induced short circuit of electrical components.
- Conduct comprehensive machine overhaul every 3–6 months, replace severely worn shuttles, reeds and other vulnerable spare parts in a timely manner.
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