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CNC Controlled Wire Weaving Machine High Precision
| محل منبع | چین |
| نام تجاری | APBWR |
| گواهی | ISO9001 |
| شماره مدل | 1600d |
جزئیات محصول
گارانتی:
1 سال
عملیات:
کنترل PLC
وزن کلی:
4T
عرض مش:
1600 میلی متر
قطر سیم:
0.05-0.45
حداکثر سرعت:
120 دور در دقیقه
برجسته کردن:
CNC wire weaving machine high precision
,wire weaving machine CNC controlled
,high precision wire weaving machine
شرایط پرداخت و حمل و نقل
مقدار حداقل تعداد سفارش
1 مجموعه
زمان تحویل
14-21 روز
شرایط پرداخت
L/C
قابلیت ارائه
1000+/سال
توضیحات محصول
1. Key Features
- Heavy integrated thick cast iron frame with reinforced anti-vibration structure, stable long-hour high-speed weaving for wide wire mesh.
- Optimized maximum weaving width wider than 160B model, capable of manufacturing extra-wide finished mesh rolls for large-scale orders.
- Advanced VFD stepless variable frequency drive, adjustable weaving speed ranging from 12 to 58 picks per minute.
- Dual protection broken-wire auto-stop system combining mechanical trigger and photoelectric sensor. The machine instantly powers off once warp or weft wire snaps to reduce defective products.
- High-precision PID closed-loop warp tension control system, compatible wire diameter scope: 0.35mm–2.8mm.
- Standard double warp beam configuration to realize uninterrupted continuous production and cut downtime for wire refilling.
- Core wearing components (shuttle, reed, crankshaft, connecting rod) made of alloy steel with quenching heat treatment for outstanding wear resistance.
- Modular split assembly design, simple disassembly, convenient on-site maintenance and quick spare parts replacement without special tools.
- Independent constant-traction winding mechanism, ensures flat rolling of wide mesh without wrinkles, warpage or uneven tightness.
- Humanized control panel with clear digital display, easy parameter adjustment for different mesh specifications.
2. Core Advantages
- Higher production output: Wider weaving span improves hourly capacity by nearly 45% compared with 160B loom, greatly shortening production cycles for bulk orders.
- Ultra-low raw material loss: Constant stable tension control restricts wire breakage rate below 0.9%, saving metal wire costs significantly.
- Premium mesh forming effect: Uniform mesh aperture, smooth flat mesh surface, consistent weaving density, fully meeting strict export quality standards.
- Energy-saving frequency conversion motor, cuts standby power consumption by about 30% versus traditional fixed-speed weaving equipment.
- Labor-saving performance: One skilled operator can supervise 3–4 machines simultaneously to lower labor expenditure.
- Wide raw material compatibility: Applicable to galvanized iron wire, black annealed wire, stainless steel wire, PVC coated wire and copper wire.
- Longer service lifespan: Thickened load-bearing structural parts, normal service life over 10 years under standardized daily maintenance.
- Strong adaptability for mass production, specially designed for medium and large professional wire mesh factories.
3. Applications of Finished Wire Mesh
- Construction industry: Wall anti-crack plaster mesh, concrete reinforcement mesh, thermal insulation mesh for building exterior walls.
- Agriculture & breeding: Orchard protective net, livestock breeding fence, chicken coop mesh, farm isolation net.
- Mining, chemical and filtration industries: Mineral particle screening mesh, industrial liquid filter mesh, anti-corrosion separation mesh for chemical processing.
- Daily hardware & metal crafts: Anti-insect window screen, barbecue wire net, decorative metal woven mesh.
- Municipal engineering & infrastructure: Road safety isolation net, slope erosion protection mesh, warehouse storage partition mesh.
4. Core Supporting Technologies
- VFD variable frequency speed regulation technology, flexibly matching running speed according to wire hardness and mesh hole density demands.
- PID closed-loop real-time automatic tension control technology to balance warp wire tightness dynamically.
- Dual-mode photoelectric & mechanical broken-wire detection technology for fast fault auto-stop protection.
- High-precision CNC machining technology for frame and transmission components to guarantee assembly precision and stable operation.
- Alloy steel surface quenching heat treatment technology to extend service life of vulnerable accessories.
- Constant-traction automatic winding technology to guarantee neat rolling of extra-wide wire mesh rolls.
5. Working Principle
- Warp unwinding: Multiple groups of warp wire are released from double warp beams and neatly threaded through heald frames and reed to form ordered warp layers.
- Shed forming: Driven by crank-link transmission structure, heald frames reciprocate up and down alternately to create a gap (shed) between upper and lower warp wires.
- Weft insertion: The shuttle loaded with weft wire slides horizontally through the shed to complete one weft wire penetration.
- Beating-up: The reed moves forward tightly to compact the newly inserted weft wire and fix standard mesh aperture size.
- Constant-traction winding: The woven wire mesh is evenly rolled onto the take-up roller under stable traction. The above cycle repeats continuously to form complete wide mesh rolls.
6. Complete Wire Mesh Production Process
- Raw material inspection: Test incoming wire diameter, surface coating and tensile strength; eliminate brittle, cracked and unqualified metal wire.
- Warp beam winding: Wind qualified warp wire onto warp beams neatly without overlapping or tangling.
- Machine threading: Pass each warp wire through heald eyes and reed gaps strictly following customized mesh hole parameters.
- Shuttle bobbin loading: Wind weft wire on small bobbins and install bobbins inside the loom shuttle.
- Parameter setting: Adjust weaving speed, warp tension and mesh width on the digital control panel.
- Trial weaving: Produce a short test mesh to inspect aperture uniformity; adjust tension or speed if defective mesh occurs.
- Mass automatic production: Start continuous automatic weaving; the machine automatically winds finished mesh into standard rolls.
- Post-processing: Cut mesh rolls to required length, conduct full surface quality inspection, then pack and store finished goods.
7. Standard Operation Procedures
Pre-operation Preparation
- Clean dust and residual broken wires on the machine body; check lubricant level of crankshaft, bearings and gears, replenish grease when insufficient.
- Inspect all electric circuits, emergency stop button and broken-wire sensors to confirm normal operation.
- Install warp beams and shuttle bobbins firmly, adjust initial warp tension to standard technical parameters.
Running Operation
- Switch on the power of electric control cabinet and set target production parameters on the operation screen.
- Jog the machine at low speed to test mechanical movement; stop operation and troubleshoot if jamming or abnormal noise appears.
- Switch to automatic mode for formal weaving; patrol machine operating status every 30 minutes.
- Pause the machine to replace weft bobbins once the wire inside shuttle is exhausted.
Post-shutdown Steps
- Stop automatic running after finishing a complete mesh roll and cut off the woven mesh tidily.
- Disconnect the main power supply, clean waste wires and debris inside the loom, and lubricate all moving parts for the next production shift.
8. Safety & Maintenance Precautions
Safety Operation Rules
- Operators must wear close-fitting work clothes; long hair must be covered with hairnets to avoid winding into rotating moving parts.
- Strictly forbid putting hands into shuttle running zone, heald frame and beating reed while the machine is powered on.
- Press the emergency stop button immediately when jamming, abnormal noise or wire winding failure happens; maintenance work can only be carried out after full machine stop.
- Only professional maintenance technicians are allowed to open the electric control cabinet; random modification of internal circuits is prohibited.
Daily Maintenance Notes
- Lubricate all rotating bearings daily; implement full inspection of transmission components every week.
- Clean photoelectric sensors regularly to prevent dust from causing auto-stop system malfunctions.
- Do not process metal wire beyond the machine’s rated diameter range to avoid equipment overload damage.
- Keep the workshop dry and ventilated to prevent damp-induced short circuit of electrical components.
- Conduct comprehensive machine overhaul every 3–6 months, replace severely worn shuttles, reeds and other vulnerable spare parts in a timely manner.
محصولات پیشنهادی
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