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CNC Controlled Automatic Wire Mesh Weaving Machine with 1600mm Weaving Width for High Precision Metal Mesh Production
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CNC Controlled Automatic Wire Mesh Weaving Machine with 1600mm Weaving Width for High Precision Metal Mesh Production
| Place of Origin | CHINA |
| Brand Name | APBWR |
| Certification | ISO9001 |
| Model Number | 1300D |
Product Details
Weaving Width:
1600mm
Productname:
Wire Mesh Weaving Machine
Maximum Width:
1320mm
Type:
Automatic
Condition:
New
Weaving Diameter:
0.015-0.14
Control:
CNC
Warranty:
1 Years
Voltage:
380 V 50 Hz
Payment & Shipping Terms
Minimum Order Quantity
1 SET
Price
$5000-50000
Packaging Details
Pallets or wooden crates as per customer's requirements.
Delivery Time
14-21Days
Payment Terms
T/T
Supply Ability
1000+ /year
Product Description
1. Key Features
- Model: BWR 1300, designed for a maximum weaving width of 1300mm.
- Full automatic control system with a user-friendly digital operation panel.
- Shuttleless weft insertion mechanism for stable and high-speed operation.
- Integrated warp tension control system, supporting various metal wires (stainless steel, copper, aluminum, etc.).
- Automatic wire breakage detection and emergency stop function.
- Heavy-duty frame structure with low center of gravity for enhanced stability and low noise operation.
- Equipped with high-precision rolling mechanism for neat mesh take-up.
2. Core Advantages
- High Efficiency & Precision: Advanced servo-driven system enables consistent weaving quality, capable of producing fine and high-density mesh with minimal defects.
- Versatility: Supports multiple weaving patterns (plain, twill, Dutch weave) and a wide range of wire diameters, adapting to diverse production needs.
- Low Labor Cost: One operator can manage multiple machines due to its high level of automation, reducing manual labor significantly.
- Durability & Reliability: Robust industrial-grade components ensure long service life with minimal maintenance requirements.
- Energy Saving: Optimized power transmission system reduces energy consumption compared to traditional looms.
3. Main Applications
- Filtration & Separation: For oil, chemical, pharmaceutical, and food processing industries.
- Protection & Safety: Used in construction, machinery guards, and security fencing.
- Screening & Sieving: In mining, agriculture, and environmental engineering.
- Specialized Fields: Aerospace, electronics, and medical applications requiring high-precision metal mesh.
4. Technology & Working Principle
- Working Principle: The machine operates based on the fundamental weaving process:
- Warp wires are unwound from the warp beam under controlled tension.
- The heddle frames lift and lower alternate warp wires to form a "shed".
- A rapier head carries the weft wire through the shed in a single pass.
- The reed beats the weft wire into place, forming the mesh structure.
- The finished mesh is wound onto the take-up roll automatically.
- Core Technology:
- Servo Control: Ensures precise synchronization of all movements (shedding, weft insertion, beating-up, take-up).
- Shuttleless Weft Insertion: Eliminates shuttle wear, reduces noise, and increases speed.
- Closed-Loop Tension Control: Maintains constant tension on warp wires for uniform mesh density.
5. Production Process
- Preparation: Warping the warp wires onto the warp beam; pre-cutting the weft wires to required specifications.
- Threading: Drawing the warp wires through the heddles and reed according to the weave pattern.
- Setup: Installing the warp beam, setting machine parameters (mesh count, wire speed, take-up tension).
- Trial Run: Performing a short test weave to adjust tension, alignment, and quality.
- Mass Production: Continuous weaving with periodic quality checks.
- Finishing: Unloading the finished mesh roll, cutting to required lengths, and inspection.
6. Operation Methods
- Pre-Operation:
- Check all safety guards and emergency stop functions.
- Verify oil levels in lubrication points.
- Confirm warp and weft wire installation.
- Startup:
- Power on the control system and set production parameters.
- Run the machine at low speed to check for abnormal noise or vibration.
- Gradually increase speed to the production rate.
- During Operation:
- Monitor the digital control panel for any alarms.
- Inspect the woven mesh quality regularly.
- Respond immediately to wire breakage alarms.
- Shutdown:
- Reduce speed gradually before stopping.
- Clean the machine and record production data.
- Turn off the power supply.
7. Precautions
- Safety: Never reach into moving parts during operation; wear protective gloves when handling metal wires.
- Maintenance: Perform regular lubrication and component checks to prevent wear and tear.
- Tension Control: Incorrect tension will cause uneven mesh or wire breakage; adjust carefully based on wire material.
- Environment: Keep the workshop clean and dry to avoid contamination of the metal wires and mesh.
- Emergency: If the machine stops due to an alarm, address the root cause before restarting.
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