130B PLC Control Stainless Steel Wire Mesh Machine for High Production Efficiency

130B Wire Mesh Loom Machine: A specialized automatic weaving equipment for low-carbon iron wire, galvanized wire, stainless steel wire to make industrial woven wire mesh, widely used in wire mesh manufacturing factories.

1. Adopts upgraded 130B optimized rack structure with thick cast iron base, strong anti-vibration performance during high-speed weaving.
2. Equipped with adjustable weft feeding mechanism and automatic wire tension control system, compatible with wire diameter ranging from 0.3mm–2.2mm.
3. Variable frequency speed regulation (VFD motor), stepless speed adjustment from 20–65 picks per minute.
4. Integrated automatic broken wire stop function: machine halts immediately once warp/weft wire snaps to reduce defective mesh.
5. Modular spare parts design for easy disassembly, maintenance and component replacement.
6. Dual warp beam configuration option for continuous long-time non-stop production.
7. Compact overall layout, small floor occupation, suitable for small & medium mesh processing workshops.

1. High Production Efficiency: 30% higher output than traditional old-type wire mesh looms, reduces unit production time greatly.
2. Low Wire Waste: Precise tension control cuts wire breakage rate below 1.2%, saving raw material cost.
3. Stable Mesh Quality: Uniform mesh aperture & consistent wire tightness, flat finished mesh surface without uneven distortion.
4. Energy Saving: Frequency conversion motor reduces idle power consumption by around 25% versus fixed-speed ordinary motors.
5. Low Labor Cost: One operator can manage 3–5 sets of 130B looms simultaneously, lowering manual input.
6. Wide Raw Material Compatibility: Works with galvanized wire, black iron wire, stainless steel wire, copper wire and coated plastic wire.
7. Long Service Life: Wear-resistant alloy shuttle and loom accessories, normal service life over 8 years with regular maintenance.

1. Construction industry: Building plaster mesh, anti-crack wall mesh, concrete reinforcement mesh.
2. Agriculture: Chicken coop mesh, crop fencing mesh, farm animal breeding enclosure net.
3. Filtration & chemical industry: Liquid filtering mesh, particle screening mesh for mining, chemical raw material filtration.
4. Hardware & daily use: Insect screen mesh, barbecue wire net, handicraft metal mesh.
5. Road & infrastructure: Road isolation mesh, slope protection wire mesh, warehouse storage isolation net.

1. VFD Variable Frequency Control Technology: Real-time rotating speed adjustment to match different wire toughness and mesh density requirements.
2. Closed-loop Tension PID Control Technology: Automatically fine-tunes warp wire tension to avoid loose or over-tight wires.
3. Electrical Broken-wire Auto-stop Sensor Technology: Photoelectric & mechanical dual induction to realize instant shutdown at wire fracture.
4. Alloy Heat Treatment Technology: Key moving parts (shuttle, reed, crankshaft) adopt quenching heat treatment for abrasion resistance.
5. Precision CNC Machining Technology: Main frame and transmission parts processed by CNC lathe to guarantee assembly precision.

1. Warp Arrangement: Multiple strands of warp wire are unwound from warp beam, arranged uniformly through the reed frame and fixed at the loom front roller.
2. Shed Forming: Driven by crank-link transmission mechanism, the heald frame moves up and down alternately to form an upper and lower wire gap (shed).
3. Weft Insertion: The shuttle loaded with weft wire slides across the shed, completing one single weft wire penetration.
4. Beating-up: Reed moves forward to compact the newly inserted weft wire closely against formed mesh, fixing mesh aperture size.
5. Mesh Winding: Finished woven wire mesh is automatically rolled onto the take-up roller with constant traction, continuous cyclic weaving forms complete wire mesh roll.

1. Raw Material Inspection: Check wire diameter, surface coating, tensile strength of incoming metal wire, eliminate cracked or unqualified wire.
2. Warp Spool Winding: Wind qualified warp wire onto warp beam by winding machine, arrange wires neatly without overlapping.
3. Loom Threading: Pass each warp wire through heald eye and reed gap one by one according to designed mesh hole size.
4. Weft Loading: Wind weft wire onto small shuttle bobbins and install bobbins inside loom shuttle.
5. Parameter Setting: Set weaving speed, warp tension, mesh width and aperture size on frequency converter control panel.
6. Trial Weaving: Run short trial piece to inspect mesh hole uniformity, adjust tension & speed if defective mesh occurs.
7. Formal Mass Production: Start continuous automatic weaving, machine auto-winds finished mesh into rolls.
8. Post-processing: Cut finished mesh roll into required length, surface inspection, packing and warehousing.

1. Clean loom surface dust, check lubricating oil level of crankshaft, bearing and transmission gears, replenish grease if insufficient.
2. Inspect all electrical circuits, emergency stop button and broken-wire sensor for normal working condition.
3. Install warp beam and shuttle bobbin correctly, adjust initial warp tension to standard value.

1. Power on the control cabinet, set production parameters on operation screen.
2. Jog the loom in inching mode to test mechanical movement, confirm no jamming or abnormal noise.
3. Switch to automatic mode to start formal weaving; patrol running status every 30 minutes.
4. When shuttle weft wire runs out, pause machine to replace new weft bobbin quickly.

1. Stop automatic running after finishing a whole mesh roll, cut off finished mesh neatly.
2. Cut off main power supply, clean leftover broken wire and debris inside loom, add lubricant for next shift.

1. Operators must wear tight work clothes, prohibit loose sleeves, long hair without hairnet to avoid being caught by moving components.
2. Never place hands into shuttle running area, heald frame and beating reed position when machine is powered on.
3. Press emergency stop button immediately when abnormal jamming, strange noise or wire winding failure appears, troubleshoot after full stop.
4. Non-maintenance staff is forbidden to open electrical control cabinet and modify internal circuit randomly.

1. Carry out daily lubrication for all rotating bearings, weekly comprehensive inspection of transmission parts.
2. Regularly clean photoelectric broken-wire sensor to prevent dust from causing malfunction of auto-stop system.
3. Avoid overloading loom with ultra-thick or ultra-hard wire exceeding machine rated wire scope.
4. Keep workshop environment dry to prevent electrical components from damp short-circuit.
5. Stop production regularly every 3–6 months for comprehensive overhaul of worn spare parts like shuttle and reed.